Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Inspection of the gear selector drum

Ducati Diavel Service Manual / Engine / Gearbox assembly / Gearbox shafts / Inspection of the gear selector drum

Use a gauge to measure the clearance between fork pin and the slot on the selector drum.

If the service limit is exceeded, determine which part must be replaced by comparing these dimensions with those of new components (sect. 3 - 1.1, Gearbox).

Also check the wear on the drum support pins; these must not show any signs of scoring, burrs, or deformation.

Turn the drum in the crankcase to establish the extent of radial play. If play is excessive, change whichever part is most worn.

Inspection of the gear selector drum


Inspection of the gear selector drum


Inspection of the gear selector forks
Visually inspect the gear selector forks. Bent forks must be renewed as they may lead to difficulties in gear changing or may suddenly disengage when under load. Use a feeler gauge to check the ...

Reassembly of the gearbox shafts
Figure 1 shows all the parts to be reassembled on the gearbox primary shaft (2), with the calculated end shims (1) and (11) (sec. 9 - 9.2, Reassembly of the crankcase halves). Figure 2 shows a ...

Other materials:

The battery charging circuit and power distribution
On the diavel, the +15v (key on power) voltage does not come from a conventional ignition key, but from pin 30 of the hands free relay. This relay is switched to closed state by the hands free unit when the latter enables power on for the ignition and engine. The hands free relay receives +30v ...

Camshafts
Head Stud bolt Special screw Sealing washer Horizontal cylinder head cover Vertical cylinder head cover Special screw O-ring Head gasket Screw Pin Union Clamp Horizontal cylinder exhaust camshaft Horizontal cylinder intake camshaft Plug Sealing ring Vertical ...

Low hands free key (hf) battery level
The activation of this (amber yellow) "warning" indicates that the hands free system has detected that the battery that permits the active key (1, fig. 62) To communicate and turn the vehicle on is almost discharged. Note In this case, ducati recommends replacing the battery as soon ...

2025 | www.dudiavel.com |