O-ring chains have sealed, life-lubed link studs and bushes. However, these chains need lubricating at regular intervals to protect metal parts of the chain and the o-rings.
Lubrication also serves to keep the o-rings soft and pliable to ensure the maximum sealing efficiency.
Using a brush, apply a thin protective layer of high-density gearbox oil along the entire length of the chain both inside and outside (sec. 3 - 2, Fuel, lubricants and other fluids).
Refitting the rear sprocket
Footrest bracketsGear indicator display on dashboard shows dashes, engaged gear not displayed
correctly, idle speed irregular
with gearbox in neutral
Fault codes
Dds: gear sensor diagnosis -> short circuit to ground or open circuit (s.C.
Gnd or c.O.) - Short circuit to vdc (s.C. Vdc)
- congruence (generic error - signal not correct).
Dashboard: the error "gear sensor" is shown on the service display. The eobd
warning light activates.
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Gearbox shafts
Shim, thickness 1
Gearbox primary shaft
Shim, thickness 0.5
Needle roller bearing
5Th speed driving gear
Splined washer, thickness 0.5
Circlip
3Rd- 4th speed driving gear
6Th speed driving gear
2Nd speed driving gear
Shim, thickness 1.8
Splined washer, thickness 0.5
Sp ...
Disassembly of gear interlock plunger and pawl assembly
Unscrew the interlock plunger screw (5) and remove the seal (6), spring (7)
and the detent ball (8).
Unscrew the clutch-side crankcase half screw (3) and remove the pawl (4),
washer (2) and spring (1).
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