Ducati Diavel
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Ducati Diavel Service Manual: Overhauling the front brake components

Ducati Diavel Service Manual / Chassis / Front brake control / Overhauling the front brake components

Important

Critical safety components. The brake calliper manufacturer recommends that you do not attempt to service the internal components of the brake callipers. Incorrect overhaul of this component could endanger rider safety.

Operations should be limited to renewal of the pads, fasteners and the bleed valve assembly.

Refer to the exploded view at the beginning of this section for indications on renewal of the above components.

The brake disc must be clean without any signs of rust, oil, grease or dirt and no deep scoring.

To check the wear of the brake disks follow the data detailed in sect. 3 - 1.1, Hydraulic brakes.

Removal of the brake discs
The front brake discs consist of an inner carrier, which is mounted to the wheel, and an outer rotor. Both parts must be changed together as a pair. Remove the front wheel (sect. 7 - 1, Removal ...

Refitting the brake disks
Before refitting the brake disc to the wheel, clean all contact surfaces thoroughly and smear a medium strength threadlocker on the threads of retaining screws (5). Operating on the left side, f ...

Other materials:

Removal of belly fairing
Loosen and remove the screws (5) and (8) that secure the oil cooler (7) to the rh (1) and lh (2) belly fairings. Remove the lh belly fairing (2) by loosening the screws (3) with relevant washers (4) and the screws (12). Follow the same procedure to remove the rh belly fairi ...

Clutch
Screw Ring Clutch spring Pressure plate Bearing Circlips Nut Belleville washer Clutch plates Belleville washer Flat ring Clutch centre Spacer Clutch lifter Spare parts catalogue Diavel abs clutch Diavel carbon abs clutch Important Bold reference numbers in t ...

General safety rules
Carbon monoxide When a maintenance operation must be performed with the engine running, maker sure that the working area is wellventilated. Never run the engine in an enclosed space. Warning Exhaust fumes contain carbon monoxide, which is a poisonous gas that can cause unconsciousness or e ...

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