If the support (15) has been removed, place the hose clamps (14) on the bracket (15) orienting them as indicated.
Fully press the pins (a) to block the clamps (14) until pins surfaces (b) are at the same level of the clamps (14) surfaces.
Apply recommended threadlocker to the thread of the screws (18) and insert them into washers (17).
Place the bracket (15), as indicated, on the expansion reservoir (12) and tighten the screws (18) to a torque of 5 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Fit the clip (8) on the hose (7).
Insert completely the hose (7) into the lower fitting (d) of the expansion reservoir (12), by orienting it so as the reference (e) of the hose matches with the arrow in relief (f) on the expansion reservoir.
Note
In case of difficulties during insertion of the hose (7) into the fitting (d) it is recommended to apply lubricant suitable for rubber to the fitting.
Orient the clamp (8) as indicated and bring it in correspondence with the area (g) of the hose (7).
Tighten the clip (7).
Fit the clip (19) on the hose (20).
Insert completely the hose (20) on the upper fitting (h) of the expansion reservoir (5), so that the straight part (l) of the hose is parallel to the bracket (2) as highlighted by the axes (l) and (m).
Note
The hose (20) side to be inserted in the fitting (h) features the white padprinting (n).
Important
Once the assembly is completed, the hose (20) must be in contact with the internal surface of the hose clamp (1) as indicated.
Note
In case of difficulties during insertion of the hose (20) into the fitting (h) it is recommended to apply lubricant suitable for rubber to the fitting.
Block the hose (20) by means of the clip (19), by orienting it as shown.
Insert
Insert the spacer with the collar (10) into the hole of the rubber mounting (11).
Fit the rubber mounting (11) as shown, by starting the screw (9).
Tighten the screw (9) to a torque of 8 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Position the tank (12) with its hoses (7) and (20) and the support (15).
Position the pipes inside the clamps (14) and close them.
Tighten the screws (16) to the torque of 8 nm +/- 10% (sect. 3 - 3, Frame torque settings).
If hose (24) had been removed, insert the clip (5) on the hose (24) at the position shown.
Fit the union (3) on the hose (24) and secure it using the clamp (5).
Note
If hose (24) had been removed, insert the clip (5) on the hose (24) at the position shown.
Fit the union (3) on the hose (24) and secure it using the clamp (5).
Note
The union (3) must be oriented so that the groove on hose (24) matches the tab (a) on the hose. Orient the clamp (5) as indicated.
Refit the coolant circuit remote filler (4).
Position the union (3) on the frame by tightening the screw (2) to a torque of 5 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Place hose (7) on the union (3) with clip (6) and tighten the latter to a torque of 1 nm +/- 10% (sect. 3 - 3, Frame torque settings).
Insert the hose (7) inside the hose guide (a).
Refitting the timing belts
Rotate the pulleys on the timing belt driveshaft until the timing mark on the
outer roller is aligned with the mark on the
clutch-side crankcase cover.
In this condition, the horizontal cylinder piston will be at top dead centre.
Install in the alternator cover seat the tool code 88713.20 ...
Refitting the gearchange mechanism
Make sure that the gearchange linkage assembly (6) is installed with the ball
joint with a left-hand thread (a) facing the
lever (8).
Apply the recommended grease to the non-threaded surface of the pin (4).
Fit the first o-ring (5) in the pin (4).
Start the pin (4) in the gearchange leve ...
Beam setting
When checking beam setting, put the motorcycle upright.
Tyres should be inflated at the correct pressure and one
person should be sitting astride the motorcycle, keeping it at
right angles to its longitudinal axis. Place the motorcycle
opposite a wall or a screen, 10 meters apart from it, draw ...