Ducati Diavel
Free Service and Repair manuals

Ducati Diavel Service Manual: Removal of the starter motor idler gear

Ducati Diavel Service Manual / Engine / Crankcase assembly / External components / Removal of the starter motor idler gear

Removal of the starter motor idler gear


Slide the gear pin (21) complete with the gear (19) and washer (20).

Warning

Pay attention to the washer (20) since it may fall inside the crankcase half.

Removal of the starter motor idler gear


Removal of the starter motor idler gear


At this point, it is possible to remove the starter motor as described in sect. 6 - 3, Starter motor.

Refitting the timing gears
Before reassembling the removed parts, check timing gears (13) for wear. Change, if necessary. Important The timing gears (13) must always be renewed as a pair. Refitting is the reverse of remova ...

Refitting the starter motor gear
Position the washer (20) and the gear (19) in the pin (21) and take the pin into contact with the crankcase half. ...

Other materials:

Refitting the front sprocket
Grease the o-ring (16) and install it on the front sprocket spacer (15). Fit the spacer, from the o-ring side, on the secondary shaft and drive it fully home against the inner ring of the bearing. Check that the splines of the gearbox secondary shaft and the sprocket are in perfect condi ...

Checking protection and safety device components
Checking the side stand switch Remove the switch (1) from the side stand undoing screw (2) and disconnect the main wiring connector from the switch (see paragraph "routing of wiring on frame", sect. 6 - 1). Use an analogue or digital multimeter (sect. 6 - 11, Using a multimeter to check the ...

Crankcase halves
Bearing Bearing holder bushing Alternator-side crankcase half Bearing Circlip Washer Bearing Sealing ring Bearing Retaining plate Screw Screw Clutch-side crankcase half Sealing ring Bearing Circlip Bearing holder bushing Bearing Plug Screw Spacer Bush ...

2025 | www.dudiavel.com |