Ducati Diavel
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Ducati Diavel Service Manual: Removal of the starter motor idler gear

Ducati Diavel Service Manual / Engine / Crankcase assembly / External components / Removal of the starter motor idler gear

Removal of the starter motor idler gear


Slide the gear pin (21) complete with the gear (19) and washer (20).

Warning

Pay attention to the washer (20) since it may fall inside the crankcase half.

Removal of the starter motor idler gear


Removal of the starter motor idler gear


At this point, it is possible to remove the starter motor as described in sect. 6 - 3, Starter motor.

Refitting the timing gears
Before reassembling the removed parts, check timing gears (13) for wear. Change, if necessary. Important The timing gears (13) must always be renewed as a pair. Refitting is the reverse of remova ...

Refitting the starter motor gear
Position the washer (20) and the gear (19) in the pin (21) and take the pin into contact with the crankcase half. ...

Other materials:

Refitting the crankshaft/connecting rod assembly
Install the connecting rod assembly (6) and (2) in the crankcase, carry out the shimming and crankcase half reassembly procedure as described in sect. 9 - 9.2, Reassembly of the crankcase halves. Important Make sure that the connecting rods (2) are correctly positioned in the cylinders. Incor ...

Disassembly of the clutch cover
Remove the plug (14) and its o-ring (13), the plug (17) and its o-ring (15) from the cover. Undo the fixing screw (16) of the inner cover (19). Remove the inner cover (6) and soundproofing panel (18). Remove the circlip (10) and withdraw the shim (9) and the sealing ring (8). The dri ...

Removal of the gearbox assembly
Withdraw the selector fork shafts (30). Move the forks (28) and (29) to disengage them from the slots in the selector drum (14). Withdraw the selector drum (16) taking care not to lose shims (31) and (27) mounted on the shaft. Note that the positions of the shims must not be inverte ...

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