Ducati Diavel
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Ducati Diavel Service Manual: Removal of the cooling system hoses and unions

Ducati Diavel Service Manual / Engine / Cooling system / Coolant expansion tank / Removal of the cooling system hoses and unions

Removal of the cooling system hoses and unionsRemoval of the cooling system hoses and unions


Loosen the clips (21) that secure the radiator/thermostat sleeve (40) and the radiator/plug sleeve (24) to the water radiators.

Removal of the cooling system hoses and unions


Removal of the cooling system hoses and unions


Loosen clips (25) and (43) that secure the breather pipe (26) to the radiator/plug sleeve (24) and to the left radiator.

Removal of the cooling system hoses and unions


Loosen the clips (34) securing the thermostat assembly (38) - thermostat-cylinder head sleeve (35) - thermostat/cylinder head sleeve (37) to the cylinder heads.

Loosen the clip (28) to release the breather pipe (30) from the vertical head.

Loosen the clips (21) and (34) to disassemble the thermostat unit (38) - thermostat/head sleeve (35) - thermostat/head sleeve (37) - radiator/thermostat sleeve (40).

Removal of the cooling system hoses and unions


Removal of the cooling system hoses and unions


Loosen the clip (28) to release the breather pipe (27) from the half-casing.

Removal of the cooling system hoses and unions


Loosen the screws (32) and remove the fitting (33).

Recover the o-ring gasket (31) located between the retainer and the vertical head.

Removal of the cooling system hoses and unions


Loosen the clips (21) that secure the pump/radiator sleeve (22) and the radiator/radiator sleeve (23).

Removal of the cooling system hoses and unions


Removal of the cooling system hoses and unions


Important

Periodically check the connection hoses for leaks.

Hoses that are cracked, swollen, or hardened should be renewed.

Refitting the expansion tank
If the support (15) has been removed, place the hose clamps (14) on the bracket (15) orienting them as indicated. Fully press the pins (a) to block the clamps (14) until pins surfaces (b) are at ...

Refitting the cooling system hoses and unions
Position the pump/radiator sleeve (22) and the radiator/radiator sleeve (23). Fit sleeve (23) and sleeve (22) to their corresponding fittings (n) and (o), and bring them fully home on collars (p) ...

Other materials:

Wiring diagram colour codes
B blue Bk black Bn brown G green Gr grey Lb light blue O orange P pink R red V violet W white Y yellow Rear left fuse box (1) key Rear right fuse box (2) key ...

Checking engine oil level
Check the engine oil level through the sight glass (1) on the clutch cover. When checking oil level, the motorcycle should be perfectly upright and the engine cold. The oil level should be between the two marks next to the sight glass. If level is low, top up with shell advance ultra 4 engine oi ...

Check the idle and the co amount with warm engine
Start the engine; Switch on the dds and check that it does not signal any error (otherwise consult the relevant paragraph of this manual to reset the error and proceed with the idle check); Enter the "self diagnosis" menu by selecting the diavel model in the available vehicle version. ...

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